MAHLE has secured two major orders for thermal management modules for electric vehicles. One of the contracts, for a large OEM, is the biggest single order in the company history of the technology group. The second order is from an up-and-coming, innovative car manufacturer in the Asian region. The total order volume across both projects is just under €1.5 billion.
MAHLE’s modular solution combines thermal management components to control the temperature of the battery, vehicle cabin, powertrain, and power electronics. The modules work much more efficiently than individual components, and the company reports they can significantly increase the cruising range of an electric car by up to 20 percent as well as its charging speed.
In both module designs, MAHLE has combined its individual components such as the electric compressor, heat exchanger, refrigerant valves, and other parts into one unit. One of the modules is ‘particularly highly integrated’, as it connects the refrigerant circuit with the coolant circuits. This ensures that the battery, powertrain, and vehicle cabin are both supplied with sufficient heat in winter and kept optimally cool in summer. This modular design can also enable smaller installation spaces and reduce assembly expenditures.
“Our deep understanding of the system, coupled with years of experience in series production were decisive for securing both appointments. This successfully sets MAHLE apart from the competition,” said Jumana Al-Sibai, member of the Management Board of the MAHLE Group and responsible for the Thermal Management business unit. “By being able to look at thermal systems in vehicles as a whole, we can develop innovative, tailor-made concepts for our customers.”
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